Intermittent Bonded Ribbon Production Line Available For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Begin by examining the stated equipment configuration, then ask the supplier for pricing, installation requirements, and project-specific alternatives. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. A detailed quotation request can help advance your equipment evaluation.
SZ Stranding Line SZ Stranding Line Compact Fiber Unit
Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- This equipment supports production of 12-fiber and 16-fiber rollable ribbon formats.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Request details about pricing, installation requirements, and project-specific customization.
- The supplier provides a business address in Songjiang District, Shanghai.
Intermittent Bonded Ribbon Production Line Overview
According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
The machine configuration accommodates two different fiber counts in rollable ribbon designs. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. The patent provides an example of adhesive-bond intervals ranging between 10 mm and 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.
By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: A choice of 12 or 16 fibers, a listed operating speed of 600 m/min, and a specified diameter of Ф245 μm ±10 μm.
- Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
- Design benefit: Adaptable handling when the ribbon takes different shapes.
Applications In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.
High Fiber Density And Compact Cable Designs
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. The patent identifies opportunities for reduced cable dimensions and a greater proportion of fiber area relative to the cable’s cross-sectional area. The results achieved in practice depend on the complete cable construction and its intended use.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
The ribbon format enables organized handling at the splice location while allowing the subunits to move during cable assembly. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design detail | Possible application | Consideration for buyers |
|---|---|---|
| Planar fiber arrangement | Mass fusion splicing | Verify the needs of your splicing process |
| Ribbon configuration that folds or rolls | Space-efficient cable packaging | Review the overall cable construction |
| Payoff reels with capacities of 25.2 km and 50.4 km | Material-handling preparation | Match the reel capacity to production operations |
Production Line Specifications And Performance
Before asking for pricing, assess whether the stated machine performance matches the demands of your production process. Reel compatibility and facility utility requirements are also important considerations for installation planning.
Production Speed, Fiber Diameter, And Attenuation
The stated construction speed is 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Confirm the measurement conditions and expected performance directly with the manufacturer.
Compatibility With Payoff And Take-Up Reels
The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Verify that your selected reel configuration is compatible with the facility’s material-handling process.
Site Utilities And Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Nitrogen must be supplied at 7 bar with 99.99% purity, together with compressed air at 6 bar. Check all utility connections in advance of installing the equipment.
| Technical specification | Published requirement | Planning note |
|---|---|---|
| Payoff reels | Payoff dimensions of Ф236 × Ф25.4 × 108 mm or Ф267 × Ф25.4 × 180 mm; full reel ≤10 kg | Check reel compatibility and maximum weight |
| Reel used for take-up | T-type dimensions of Φ410 × Φ50.8 × 391 mm, or a fiber-optic reel | Verify the preferred reel format |
| Power and environment | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Prepare a dry, clean, draft-free operating area |
| Gas utility supply | Nitrogen: 7 bar, 99.99% purity; air: 6 bar | Verify gas supply capacity before installation |
Equipment For Fiber Payoff And Gathering
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. Their control systems support consistent feeding and help protect individual fibers throughout handling.
Tension-Controlled Payoff System For Sixteen Spools
The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. The permitted weight for an individual spool is up to 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Because a separate overview states 40 to 150 g with ±2 g accuracy, ask the manufacturer to clarify the correct values for your intended setup.
Fiber Guiding, Break Detection, And Electrostatic Control
U-groove guides, multi-groove gathering rollers, and anti-jump components channel fibers into the forming section. A break-detection system and alarms notify operators when problems occur. Safe handling is supported by protective guards and a pneumatic clamping mechanism. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.
| Component | Listed detail | Intended function |
|---|---|---|
| Fiber payoff assembly | 16 spools with a maximum of 10 kg each | Feeds optical fibers with traversing movement |
| Tension and motor | 0.4 to 2 N with ±0.02 N accuracy; 550 W | Supports regulated payoff of fibers |
| Guidance and safety | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Directs fibers and supports safe handling |
| Electrostatic management | Rod-style electrostatic collector with anti-static devices | Supports dust control along the fiber path |
Precision Molding And Intermittent Adhesive Dispensing
Operators can adjust adhesive positioning and mold alignment through the forming platform. Available adjustments help configure the process for each required ribbon format.
Ribbon Formation Using An Adjustable IBR Mold Platform
Three mold sets are provided for ribbon formation, and each accommodates as many as five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Precision valve groups mounted on sliding tables allow fine positioning and accurate application of adhesive dots.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. The 16-fiber format is produced using a 5+5+5 valve layout. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. The process calls for a specialized adhesive suitable for both coating and curing.
| Setting | Format With 12 Fibers | Format With 16 Fibers |
|---|---|---|
| Dispensing valve layout | 5+5+1 valve configuration | Valve arrangement of 5+5+5 |
| Mold positioning range | 0 to 15 mm adjustment | 0 to 15 mm adjustment |
| Temperature of the mold base | Temperature range of 20°C to 60°C | 20°C to 60°C operating range |
UV-LED Curing For Bonded Fiber Ribbons
The curing assembly applies UV exposure in stages to harden adhesive throughout the fiber structure. The arrangement of the ovens and their published operating values provide buyers with information for evaluating process compatibility.
Initial Pre-Curing And Main Curing Operations
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. The system uses adjustable shutters to help contain UV exposure and minimize nitrogen losses. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
The nitrogen flow rate and pressure can be adjusted by hand. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. At production speed under continuous stable conditions, the specified lamp-array power consumption is no more than 80% of total power. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Ask whether different adhesives or materials require adjustments to the settings.
Visual Monitoring, Capstan, And Take-Up
Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. The published operating settings also offer buyers useful criteria for comparing equipment against their cable production requirements.
Online Inspection Of Fiber Color Sequence And Adhesive Dots
A microscope and camera provide enlarged images in real time. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. This inspection helps identify ribbon problems before the material enters the winding stage.
Servo-Driven Traction And Precision Take-Up
The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. The listed measurement accuracy exceeds 1‰. Operators can set tension between 50 and 500 g while maintaining an accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
Take-up operation is rated at 600 m/min with a spool weight limit of 30 kg. Servo-controlled winding and traversing systems help maintain consistent material placement. Cable pitch can be adjusted continuously between 1 and 6 mm. A photoelectric sensor monitors position and assists with reversing direction. Check the intended cable requirements and actual operating conditions with the manufacturer.
Electrical Controls And Production Monitoring
Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. The supplier identifies Siemens control equipment and Schneider Electric switchgear as components of the production line.
PLC And Touchscreen Operation
Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Schneider Electric provides the low-voltage switching equipment. Operators may control the entire line with interlocked units or run individual sections independently.
Settings, Alarms, And Length-Based Stops
The touchscreen allows adjustment of process parameters, curing-oven activation, wire-feed settings, and alarm information. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control-system feature | Listed detail | Practical function |
|---|---|---|
| PLC and display | Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch touchscreen | Adjust and review operating information |
| Electrical components | Schneider Electric low-voltage switchgear | Supports electrical control operations |
| Monitoring and stopping | Lamp, oven, runtime, and meter information with preset length | Track operating conditions and initiate machine stopping or slowing |
Materials, Process Compatibility, And Ribbon Quality
Adhesive selection affects both the consistency of coating application and the final product. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Dedicated Adhesive For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Adhesive flow to each dispensing point is managed using precision pressure-control valves. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
The adhesive lines are black to reduce the risk of UV-triggered reactions while the system operates and cures material. This protection is important because premature exposure may change adhesive properties before application to the fiber.
Confirm suitable adhesives, process parameters, and surface-finish requirements with the manufacturer before choosing materials for a secondary coating operation. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Clear process instructions can help maintain quality from initial setup through final production.
Equipment Installation Needs And Supplied Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
Install the machinery in a clean, dry, enclosed environment protected from drafts. Keep the operating area between 15 and 25°C, with humidity at or below 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
Connection cables and cable trays are excluded from the supplied equipment. The buyer must arrange the principal power feed-in cable. Before installation, check cable routing and utility capacity, particularly when the machine will be located near secondary coating operations.
Operating Manuals, Drawings, And Maintenance Information
The supplier includes documentation supporting machine installation, operation, and servicing. Inspect the supplied documentation before commissioning so personnel can organize tasks and obtain required materials.
- Instruction manuals, operating guides, and a general layout drawing
- Wiring and electrical schematic diagrams, plus installation and maintenance drawings
- Purchased-component instructions and a wear-parts list to support service preparation
These documents help maintenance and production teams prepare for initial startup and regular equipment care.
Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements
First determine which finished ribbon products your business plans to offer. The machinery supports 12F and 16F formats and has a stated construction speed of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Verify take-up reel compatibility before placing an equipment order. The standard IBR reel has dimensions of Φ410 × Φ50.8 × 390 × Φ310 mm, supports up to 30 kg, and provides cable pitch adjustment from 1 to 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
The compatibility of payoff spools should be reviewed as well. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Obtain the exact spool dimensions before ordering materials or planning the length of manufacturing runs.
Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Manufacturer-listed specification | Buyer check |
|---|---|---|
| Ribbon configurations and operating speed | 12F, 16F; specified speed of 600 m/min | Match the specifications to manufacturing goals and product range |
| Take-up configuration | Maximum 30 kg; cable pitch of 1 to 6 mm | Check reel compatibility and facility requirements |
| Fiber payoff reel options | Capacities of 25.2 km, 50.4 km, and 63 km | Confirm the precise reel measurements |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Use these specifications to determine whether the machine is appropriate for your intended cable application.
When requesting a quotation, provide the required ribbon format, expected output volume, preferred reels, and available site utilities. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.
Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Ask the supplier how these parameters relate to the chosen materials and required surface quality.
Use the manufacturer’s product listing to examine the equipment information. Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to confirm machine configuration, delivery arrangements, and commissioning requirements. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. You can call 021-60701630 to review your project needs with the supplier. Providing complete information in your quote request makes the following stages easier to clarify.